OTC TRI-ARC 1000 Pre-Energized Arc Welding Cell | TRI-ARC 1000

Details

Arc Welding Solution for Large Size Complex Parts in a Heavy-Duty Design.

The OTC TRI-ARC 1000 is a three-axis, servo-controlled positioning cell offering dual head and tailstock positioning stations and a primary rotational axis to present each station to the robot. The heavy-duty design accommodates large components up to 3500mm in length and requires less floor space use while allowing single load and unload points for minimal operator movement during operation.

Welding packages are available - contact us for more information.

The TRI-ARC 1000 includes:

• One arc-welding robot (Standard Reach)
• One Servo-Controlled indexer (A / B side, controlled by robot controller)
• Two Servo-Controlled Headstock/Tailstock positioners (one each side)
• Rotation range: 1st axis 0 ~ +180, 2nd and 3rd axis +/-13 revolutions (*2)
• Max allowable eccentric payload moment: 1st axis: 6006Nm, 2nd and 3rd axis: 980Nm (1000kg offset @ 100mm) (*3)
• Access door on LH side
• Leveling feet for stable installation
• Perimeter fencing with arc flash curtain
• Safety switching and light curtains for operator safety
• Arc welding cell
• Control cable 5 meter
• Safety light curtains
• FD21 robotic controller
• Dual 1000Kg headstock positioners
• Custom operation box
• Robot manipulator
• Welding power source
• Detach Jog
• Teach pendant 8 meter
• 2-piece base with safety fence enclosure
• Synchromotion & Multi-Unit Software

Mechanical Configuration

• Three servo controlled axes:(1) Index, (2) stations
• Center mounted shield for arc flash (Sheet metal with tube frame)
• Maximum payload is 1000kg (2200lb) per side (*1)
• Maximum allowable inertia moment 1st axis is 69.6kg/ station (total: 139.2)kg.m
• Maximum allowable inertia moment 2nd and 3rd axis is 5.25kg.m2
• (Payload on A side and B side needs to be balanced)
• Max index speed 1st axis 6 rpm, 2nd and 3rd axis 12rpm

Specifications